Special Processes
Our heat treatment shop is fully capable to process stainless steel, nickel, titanium and aluminum alloys and super alloys. Heat treatments available include: hardening, annealing, stress relief, deep freeze, tempering, carburizing, gas nitrating, stabilization, shot peening, age hardening, solution and precipitation heat treatment for steels and alloys, normalizing, dry blasting, hardness checking, mechanical testing and metallographic checks, with all processes NADCAP certified.
We have full capability for: nickel plating, copper plating, silver plating, cadmium plating, oxidizing, anodizing and hard anodizing, chemical stripping processes for plasma and aluminized coatings, grit blasting, vacu-blasting and shot-peening.
We can also perform:
- Painting processes, in our paint shop equipped with manual and automatic painting lines for dressing, spraying, drying and curing operations;
- Brazing processes (using an IBSEN vacuum furnace);
- Plasma metallization using METCO coatings on newly manufactured or repaired engine parts.
The welding processes we employ are TIG and electric resistance welding.
Equipment List
Welding
Robotic System (GTAW)
- CLOOS – Germany
Semi-Automatic Argon Arc Welding Equipment(GTAW)
- WIG ARCOFIX 211 – SECHERON / Switzerland
Suport Resistance Welding Equipment
- TECNA 4647N – Italy
Manual Argon Arc Welding Equipment (GTAW)
- AEROWAVE MILLER- USA
Welding
Robotic System (GTAW)
- CLOOS – Germany
Semi-Automatic Argon Arc Welding Equipment(GTAW)
- WIG ARCOFIX 211 – SECHERON / Switzerland
Suport Resistance Welding Equipment
- P300 STI SCIAKY – France
Manual Argon Arc Welding Equipment (GTAW)
- AEROWAVE MILLER- USA
Heat Treatment
Our shop-floor is fully capable to process stainless steel, nickel, titanium and aluminum alloys and super alloys.
Heat treatments available include: hardening, annealing, stress relief, deep freeze, tempering, carburizing, gas nitrating, stabilization, shot-peening, age hardening, solution and precipitation heat treatment for steels and alloys, normalizing, dry blasting, hardness checking, mechanical testing and metallographic checks.
Furnace manufactured by: Sa.G. Martin – France
Working Area: 1500 X 900 X 600 Mm
Temp. Range: 100 – 600ºC
Load Weight: Max 450kg
Power: 100 Kw
Processes: Heat Treatment Of Aluminum Alloy Parts – Stress Relief – Age hardening (Steels, Al. Alloy ) – Hydrogen Embrittlement – Relief ( Baking ) Of Steel Parts
Furnace manufactured by: Ipsen Germany
Working Area: 870 X 560 X 500 Mm
Temp. Range: 550 – 1300ºC
Vacuum Pressure: 10-6 mm Hg
Load Weight: Max 150kg
Power: 320 Kw
Processes: Austenitizing And Quenching In Oil Or Argon – Solution Treat – Tempering – Stabilizing – Annealing – Brazing
Furnace manufactured by: Eltherma – Poland
Working Areau: Dia 300 X 800 mm
Temp. Range: 550 – 1300ºC
Vacuum Pressure: 10-4 mm Hg
Load Weight: Max 150kg
Power: 320 Kw
Processes: Austenitizing And Quenching In Argon – Solution Treat – Tempering – Stabilizing – Annealing – Brazing
Furnace manufactured by: Ipsen – Germany
Working Area: 870 X 560 X 500 mm
Temp. Range: 780 -1100ºC
Load Weight: Max 150kg
Power: 100 Kw
Processes: Austenitizing And Quenching In Oil – Solution Treat – Gas Carburizing ( Endo + Methane ), Normalizing
Furnace manufactured by: Sa.G. Martin – France
Working Area: Dia 600 X 1200 mm
Temp. Range: 400 – 1100ºC
Load Weight: Max 450kg
Power: 120 Kw
Processes: Normalizing – Annealing – Stabilizing – Tempering – Aging – Solution Treat
Furnace manufactured by: Ipsen – Germany
Working Area: Dia 910 X 1520 mm
Temp. Range: 550 – 1300ºC
Vacuum Pressure: 10-6 mm Hg
Load Weight: Max 900 Kg
Power: 300 Kw
Processes: Austenitizing And Quenching In Argon – Solution Treat – Tempering – Stabilizing
Equipment manufactured by: Gleason USA
Process: Oil Quenching In Die
Equipment manufactured by: Ilka – Germany
Temp. Range: ( – 45ºC) – (- 90ºC)
Load Weight: Max 100 Kg
Power: 10 Kw
Processes: Deep Freezing
Equipment manufactured by: Sisson Lehmann - France and upgraded by TURBOMECANICA
Working Area: Dia 1300 x 1500 (high) mm
Load weight: max 150 kg
Power: 15 kw
Processes: CNC controlled shot peen of metallic parts
Main technical parameters: shot size: s 230, s 110, s 70 acc. to: AMS 2431, Issue C/ APR. 1998
Number of simultaneous working nozzles: 4
Nozzle dia.: 9 – 12 mm
Rotary lance dia.: 5 – 10 mm
Nozzle angle: adjustable at any angle
Turntable speed: 1 – 100 rpm
Air pressure: 0,1 – 6 bar
Arc height: 0,001 – 0,8 mm on almen a specimen
Applicable specifications: STA 100-84-09, Issue D
Equipment Manufactured by: Sisson Lehmann – France and upgraded by TURBOMECANICA
Working Area: Dia 1300 x 1500 (high ) mm
Load weight: max 150 kg
Power: 15 kw
Processes: CNC controlled shot peen of metallic parts
Main technical parameters:
Shot size: s 230, s 110, s 70 acc. to: AMS 2431, Issue B/ APR. 1998
Number of simultaneous working nozzles: 4
Nozzle dia.: 9 – 12 mm
Rotary lance dia.: 5 – 10 mm
Nozzle angle: adjustable at any angle
Turntable speed: 1 – 100 rpm
Air pressure: 0,1 – 6 bar
Arc height: 0,001 – 0,8 mm on almen a specimen
Applicable specifications:
- AMS-S-13165, Issue NOV. 1997
- STA 100-84-09, Issue D
Furnace manufactured by: SA.G. Martin - France
Working Area: Dia 650 x 1300 mm
Temp. range: 300 – 550ºc
Load weight: max 450kg
Power: 110 kw
Temperature controller: Honeywell digital controller
Furnace chart: Honeywell digital recorder type DPR250
Overtemperature protection: automatic power – off
Heat Treatment
Our shop-floor is fully capable to process stainless steel, nickel, titanium and aluminum alloys and super alloys.
Heat treatments available include: hardening, annealing, stress relief, deep freeze, tempering, carburizing, gas nitrating, stabilization, shot-peening, age hardening, solution and precipitation heat treatment for steels and alloys, normalizing, dry blasting, hardness checking, mechanical testing and metallographic checks.
Furnace manufactured by: Sa.G. Martin – France
Working Area: 1500 X 900 X 600 Mm
Temp. Range: 100 – 600ºC
Load Weight: Max 450kg
Power: 100 Kw
Processes: Heat Treatment Of Aluminum Alloy Parts – Stress Relief – Age hardening (Steels, Al. Alloy ) – Hydrogen Embrittlement – Relief ( Baking ) Of Steel Parts
Furnace manufactured by: Ipsen Germany
Working Area: 870 X 560 X 500 Mm
Temp. Range: 550 – 1300ºC
Vacuum Pressure: 10-6 mm Hg
Load Weight: Max 150kg
Power: 320 Kw
Processes: Austenitizing And Quenching In Oil Or Argon – Solution Treat – Tempering – Stabilizing – Annealing – Brazing
Furnace manufactured by: Eltherma – Poland
Working Areau: Dia 300 X 800 mm
Temp. Range: 550 – 1300ºC
Vacuum Pressure: 10-4 mm Hg
Load Weight: Max 150kg
Power: 320 Kw
Processes: Austenitizing And Quenching In Argon – Solution Treat – Tempering – Stabilizing – Annealing – Brazing
Furnace manufactured by: Ipsen – Germany
Working Area: 870 X 560 X 500 mm
Temp. Range: 780 -1100ºC
Load Weight: Max 150kg
Power: 100 Kw
Processes: Austenitizing And Quenching In Oil – Solution Treat – Gas Carburizing ( Endo + Methane ), Normalizing
Furnace manufactured by: Sa.G. Martin – France
Working Area: Dia 600 X 1200 mm
Temp. Range: 400 – 1100ºC
Load Weight: Max 450kg
Power: 120 Kw
Processes: Normalizing – Annealing – Stabilizing – Tempering – Aging – Solution Treat
Furnace manufactured by: Ipsen – Germany
Working Area: Dia 910 X 1520 mm
Temp. Range: 550 – 1300ºC
Vacuum Pressure: 10-6 mm Hg
Load Weight: Max 900 Kg
Power: 300 Kw
Processes: Austenitizing And Quenching In Argon – Solution Treat – Tempering – Stabilizing
Equipment manufactured by: Gleason USA
Process: Oil Quenching In Die
Equipment manufactured by: Ilka – Germany
Temp. Range: ( – 45ºC) – (- 90ºC)
Load Weight: Max 100 Kg
Power: 10 Kw
Processes: Deep Freezing
Equipment manufactured by: Sisson Lehmann - France and upgraded by TURBOMECANICA
Working Area: Dia 1300 x 1500 (high) mm
Load weight: max 150 kg
Power: 15 kw
Processes: CNC controlled shot peen of metallic parts
Main technical parameters: shot size: s 230, s 110, s 70 acc. to: AMS 2431, Issue C/ APR. 1998
Number of simultaneous working nozzles: 4
Nozzle dia.: 9 – 12 mm
Rotary lance dia.: 5 – 10 mm
Nozzle angle: adjustable at any angle
Turntable speed: 1 – 100 rpm
Air pressure: 0,1 – 6 bar
Arc height: 0,001 – 0,8 mm on almen a specimen
Applicable specifications: STA 100-84-09, Issue D
Equipment Manufactured by: Sisson Lehmann – France and upgraded by TURBOMECANICA
Working Area: Dia 1300 x 1500 (high ) mm
Load weight: max 150 kg
Power: 15 kw
Processes: CNC controlled shot peen of metallic parts
Main technical parameters:
Shot size: s 230, s 110, s 70 acc. to: AMS 2431, Issue B/ APR. 1998
Number of simultaneous working nozzles: 4
Nozzle dia.: 9 – 12 mm
Rotary lance dia.: 5 – 10 mm
Nozzle angle: adjustable at any angle
Turntable speed: 1 – 100 rpm
Air pressure: 0,1 – 6 bar
Arc height: 0,001 – 0,8 mm on almen a specimen
Applicable specifications:
- AMS-S-13165, Issue NOV. 1997
- STA 100-84-09, Issue D
Furnace manufactured by: SA.G. Martin - France
Working Area: Dia 650 x 1300 mm
Temp. range: 300 – 550ºc
Load weight: max 450kg
Power: 110 kw
Temperature controller: Honeywell digital controller
Furnace chart: Honeywell digital recorder type DPR250
Overtemperature protection: automatic power – off
Surface coating processes
The paint shop is equipped with manual and automatic painting lines for dressing, spraying, drying and curing operations.
Lines
LINE NO.2 : Nital Etching
LINE NO.3 : Black Oxide Coating
LINE NO.4 : Cadmium Plating
LINE NO.5 : Cleaning, Degreasing, Inter-operational and Final Protection
LINE NO.6 : Washing, Protection, Final Packing
LINE NO.7 : Chromium Plating
LINE NO.8 : Copper Plating
LINE NO.9 : Phosphate Coating of Low Alloyed Steel
LINE NO.10 : Impregnation of Magnesium Alloys
LINE NO.11 : Chromate Treatment for Magnesium Alloys
LINE NO.12 : Anodizing Treatment and Chemical Conversion Treatment of Aluminum Alloys
LINE NO.13 : Passivation Treatment of Stainless Steel
LINE NO.14 : White Layer Removal after Nitrating Treatment of Low Alloyed Steel
LINE NO.15 : Paint Stripping
LINE NO.16 : Painting (Epoxy Primer, Polyurethane, Epoxy, Silicone, Nitro, Aluminum based Enamels; Dry Film Lubricant Coating, Wear Resistance Aluminum Enamel coating)
Surface coating processes
The paint shop is equipped with manual and automatic painting lines for dressing, spraying, drying and curing operations.
Lines
LINE NO.2 : Nital Etching
LINE NO.3 : Black Oxide Coating
LINE NO.4 : Cadmium Plating
LINE NO.5 : Cleaning, Degreasing, Inter-operational and Final Protection
LINE NO.6 : Washing, Protection, Final Packing
LINE NO.7 : Chromium Plating
LINE NO.8 : Copper Plating
LINE NO.9 : Phosphate Coating of Low Alloyed Steel
LINE NO.10 : Impregnation of Magnesium Alloys
LINE NO.11 : Chromate Treatment for Magnesium Alloys
LINE NO.12 : Anodizing Treatment and Chemical Conversion Treatment of Aluminum Alloys
LINE NO.13 : Passivation Treatment of Stainless Steel
LINE NO.14 : White Layer Removal after Nitrating Treatment of Low Alloyed Steel
LINE NO.15 : Paint Stripping
LINE NO.16 : Painting (Epoxy Primer, Polyurethane, Epoxy, Silicone, Nitro, Aluminum based Enamels; Dry Film Lubricant Coating, Wear Resistance Aluminum Enamel coating)
