Conformity control
Control
Inspection Capabilities
Conventional Control
Height gauge
Type: TV 600/TV1200
Range: 600/1200 mm
Accuracy/Resolution: 0,001 mm
Manufacturer: Trimos
Range: 600/1200 mm
Accuracy/Resolution: 0,001 mm
Manufacturer: Trimos
2D optical measuring machine
Range: 200×100 mm
PAccuracy/Resolution: 0,001 mm
Type: 19 JA Links / China
PAccuracy/Resolution: 0,001 mm
Type: 19 JA Links / China
Roughness control
Magnification range:
- x500÷x100.000(vertical)
- x4÷x100(horizontal)
Total accuracy: 3%
Type: TALYSURF
Projectors
Magnification range: x10; x25; x50
Screen dimension: 400×600 mm
Screen diameter: 1000 mm
Worktable range:
Screen dimension: 400×600 mm
Screen diameter: 1000 mm
Worktable range:
- X=350 mm
- Z=250 mm
- < =± 15o
Type CYCLOP1 / Italy
Position and shape errors
Magnification range: 100-5000
Rotating plate diameter: 200 mm
Resolution: 0,1µm
Accuracy: ± 3%
Type: FEDERAL/USA
Rotating plate diameter: 200 mm
Resolution: 0,1µm
Accuracy: ± 3%
Type: FEDERAL/USA
Magnification range: 100-5000
Rotating plate diameter: 220 mm
Resolution: 0,1µm
Accuracy: ± 3,3% on recording
Type: TALYROND 100 / UK
Resolution: 0,1µm
Accuracy: ± 3,3% on recording
Type: TALYROND 100 / UK
3D CMM
ZEISS-PRISMO 10
Accuracy: 0,0029+L/250 mm
Range: 1200×1800×1000 mm
Type: ZEISS PRISMO10 / Germany
Range: 1200×1800×1000 mm
Type: ZEISS PRISMO10 / Germany
Software
- Universal measuring system – Umex
- Free shape measuring system – Holos
- Spiral bevel gear measuring system
ZEISS-PRISMO 7
Accuracy: 0,0029+L/250 mm
Range: 900×1500×650 mm
Type: ZEISS PRISMO7 / Germany
Range: 900×1500×650 mm
Type: ZEISS PRISMO7 / Germany
Software
- Universal measuring system – Umex
- Free shape measuring system – Holos
- Spiral bevel gear measuring system
ZEISS-PRISMO 5
Type: ZEISS PRISMO 5 / Germany
Software
- Universal measuring system – Umex
- Free shape measuring system – Holos
- Spiral bevel gear measuring system
Gear measuring equipment
Shape errors
Base circle: 20-600mm
Module: 0.5-20
Helix angle: 0-60°
Magnification range: 500, 1000, 2000 X
Type: MAAG SP-60 / Switzerland
Module: 0.5-20
Helix angle: 0-60°
Magnification range: 500, 1000, 2000 X
Type: MAAG SP-60 / Switzerland
Universal testers
Contact pattern and backlash
Maximum diameter: 400 mm
Maximum distance between the axes: 254 mm
Type: GLEASON 523 / UK
Maximum diameter: 400 mm
Maximum distance between the axes: 254 mm
Type: GLEASON 523 / UK
Contact pattern and backlash
Maximum diameter: 200 mm
Maximum distance between the axes: 125 mm
Type: GLEASON 6 / UK
Maximum distance between the axes: 125 mm
Type: GLEASON 6 / UK
Echipamente Control contur
2 conturografe tip XC2 si XC20
Lungime deplasare (X): 0.2 – 120 mm
Domeniu masurare (Z):
- 50 mm cu lungime brat palpator 350 mm
- 25 mm cu lungime brat palpator 175 mm
Rezolutia (Z): 0.04 μm
Marking Capabilities
Marking
Electrochemical etching
Applied on any electrically conductive surface
Depth: 0,005-0,300 mm
Type: MARK 300 / USA
Depth: 0,005-0,300 mm
Type: MARK 300 / USA
Vibro peening
Applied to any material 56 HRC or lower
Depth: 0,005-0,500 mm
Type: Lyde/France
Depth: 0,005-0,500 mm
Type: Lyde/France
Dot peening
3 Axis capability (X+Y+1Rot)
Computer controlled
Applied to any material 50 HRC or lower
Plane & cylindrical surfaces
2D matrix capability
Working window dimension: 300×150 mm
Type: TELESIS 6100 / USA
Computer controlled
Applied to any material 50 HRC or lower
Plane & cylindrical surfaces
2D matrix capability
Working window dimension: 300×150 mm
Type: TELESIS 6100 / USA
Type: TELESIS TMP 1700/600
- Aria de marcare: 64 x 38 mm
- Applied to any material 62 HRC or lower
- Controller TMC 600 with touch screen
Quality control laboratories
Fluorescent Penetrant Inspection
FPI Line No.1
Tank dimensions 850×850×650 mm
Penetrants (acc.QPL-AMS-2644):
Penetrants (acc.QPL-AMS-2644):
- ARDROX 970-P24, Water Washable, Level 2 Sensitivity
- ARDROX 970-P25, Water Washable, Level 3 Sensitivity
Developer (acc.QPL-AMS-2644 ): ARDROX 9D4A, Form “a” Dry Powder
FPI Line No.2
Tank dimensions 850×850×650 mm
Penetrants (acc. QPL-AMS-2644 ):
Penetrants (acc. QPL-AMS-2644 ):
- ARDROX 985-P14, Post-emulsifiable, Level 4 Sensitivity
- ARDROX 970-P25, Water Washable, Level 3 Sensitivity
Emulsifier (acc. QPL-AMS-2644 ): ARDROX 9 PR 12
Developer (acc. QPL-AMS-2644 ): ARDROX 9D4A, Form “a” Dry Powder
Radiographic Inspection
Seifert Eresco 42 MF
Focal spot size: Dia 3 mm
Maximum kV range: 200 kV
Maximum tube current: 10 mA
Maximum penetration thickness: 42 mm Fe
Maximum kV range: 200 kV
Maximum tube current: 10 mA
Maximum penetration thickness: 42 mm Fe
Structurix NDT-M automatic film processor
Transport speed: 20 cm / min
Maximum film size: 30×40 cm
Processing capacity: 90 (10×48 cm) films/hour
Maximum film size: 30×40 cm
Processing capacity: 90 (10×48 cm) films/hour
Magnetic Particle Inspection
CONTROMAG C20
Used for wet continuous fluorescent method and HWDC.
Magnetic ink: MAGNAGLO 14A
Carrier oil: MAGNAFLUX Carrier II
Maximum distance between poles 90 cm
Maximum peak amperage for circular magnetization 4000 Amps.
Maximum peak amperage for longitudinal magnetization 24 kA- convolutions.
Magnetic ink: MAGNAGLO 14A
Carrier oil: MAGNAFLUX Carrier II
Maximum distance between poles 90 cm
Maximum peak amperage for circular magnetization 4000 Amps.
Maximum peak amperage for longitudinal magnetization 24 kA- convolutions.
CONTROMAG C30
Used for wet continuous fluorescent method and HWDC.
Magnetic ink: MAGNAGLO 14A
Carrier oil: MAGNAFLUX Carrier II
Maximum distance between poles 150 cm
Maximum peak amperage for circular magnetization 8000 Amps.
Maximum peak amperage for longitudinal magnetization 30 kA- convolutions
Magnetic ink: MAGNAGLO 14A
Carrier oil: MAGNAFLUX Carrier II
Maximum distance between poles 150 cm
Maximum peak amperage for circular magnetization 8000 Amps.
Maximum peak amperage for longitudinal magnetization 30 kA- convolutions
MAGISCOPE CC 10000
Used for wet continuous fluorescent method and FWRC.
Magnetic ink: MAGNAGLO 14A
Carrier oil: MAGNAFLUX Carrier II
Maximum distance between poles 160 cm
Maximum peak amperage for circular magnetization 6000 Amps.
Maximum peak amperage for longitudinal magnetization 11 kA-convolutions.
Magnetic ink: MAGNAGLO 14A
Carrier oil: MAGNAFLUX Carrier II
Maximum distance between poles 160 cm
Maximum peak amperage for circular magnetization 6000 Amps.
Maximum peak amperage for longitudinal magnetization 11 kA-convolutions.
Metrology
Metrological activities are performed in a specialized laboratory, able to verify, calibrate and supervise the control of geometric, mechanic, parametric, electromagnetic and thermal measurement units.
Calibration activities performed for measurement lines are specific for: angle, movement, force, torque, pressure, flow, vibrations, rotational speed, electric power, temperature and density.
All instruments, equipments, gauges and measurement lines used in this laboratory fully comply with the standards imposed by National Institute for Metrology.
Besides the main activity of instrumentation checking, calibrating and adjusting, the metrological laboratory also performs inspection equipment maintenance and mechanical measurement instrument repair activities.
CHEMICAL ANALYSIS
The Laboratory of Chemical Analysis combines the most modern techniques with classical analysis methods.
Within the laboratory are performed qualitative and quantitative chemical analyzes to determine the composition of the galvanic baths in sight to maintain their parameters.
Laboratory analyzes are also performed on: mineral oils, aviation fuels, elastomers
SALT SPRAY CORROSION TEST CHAMBER – ASTM B117
The salt spray (or salt fog) test is a standardized and popular corrosion test method, used to check corrosion resistance of materials and surface coatings.
Salt spray testing is an accelerated corrosion test that produces a corrosive attack to coated samples in order to evaluate (mostly comparatively) the suitability of the coating for use as a protective finish.
Macrostructural and microstructural analyses
Preparing the metallographic samples involveing:
- Sample cutting;
- Mounting with phenolic resin;
- Polishing to metallic gloss.
Mechanic and chemical testing
- Charpy impact testing machine WOLPERT
- Tensile testing machine with MTS TestSuite TW Software
- Creep testing machine T ≤1000 C
- Carbon and Sulfur content determination equipment LECO
Hardness, microhardness and conductivity check
Hardness check on the following scales:
- Brinell with ball of 2,5 mm and 187,5 si 62,5 kgf load;
- Vickers with pyramid ∠136° and 0,1 ÷ 30 kgf load;
- Rockwell with cone ∠120° and 150 kgf load;
- Rockwell with ball of 1,588 mm and 100 kgf load;
- Rockwell with cone ∠120° and 60 kgf load.
Residual stress measurement with X-ray Diffraction (XRD)
- Diffractometer equipped with D/MAX-200 / PC software for residual stress measurement / Automatic Alignment Program used to measure the interplanar spacing of crystals.
- Rigaku Ultima IV – X-ray Diffraction (XRD)
