Conformity control

Control

Inspection Capabilities

Conventional Control

Height gauge

Type: TV 600/TV1200
Range: 600/1200 mm
Accuracy/Resolution: 0,001 mm
Manufacturer: Trimos

2D optical measuring machine

Range: 200×100 mm
PAccuracy/Resolution: 0,001 mm
Type: 19 JA Links / China

Roughness control

Magnification range:

  • x500÷x100.000(vertical)
  • x4÷x100(horizontal)

Total accuracy: 3%

Type: TALYSURF

Projectors

Magnification range: x10; x25; x50
Screen dimension: 400×600 mm
Screen diameter: 1000 mm
Worktable range:

  • X=350 mm
  • Z=250 mm
  • < =± 15o

Type CYCLOP1 / Italy

Position and shape errors

Magnification range: 100-5000
Rotating plate diameter: 200 mm
Resolution: 0,1µm
Accuracy: ± 3%
Type: FEDERAL/USA

Magnification range: 100-5000

Rotating plate diameter: 220 mm
Resolution: 0,1µm
Accuracy: ± 3,3% on recording
Type: TALYROND 100 / UK

3D CMM

ZEISS-PRISMO 10

Accuracy: 0,0029+L/250 mm
Range: 1200×1800×1000 mm
Type: ZEISS PRISMO10 / Germany

Software

  • Universal measuring system – Umex
  • Free shape measuring system – Holos
  • Spiral bevel gear measuring system

ZEISS-PRISMO 7

Accuracy: 0,0029+L/250 mm
Range: 900×1500×650 mm
Type: ZEISS PRISMO7 / Germany

Software

  • Universal measuring system – Umex
  • Free shape measuring system – Holos
  • Spiral bevel gear measuring system

Gear measuring equipment

Shape errors

Base circle: 20-600mm
Module: 0.5-20
Helix angle: 0-60°
Magnification range: 500, 1000, 2000 X
Type: MAAG SP-60 / Switzerland

Universal testers

Contact pattern and backlash
Maximum diameter: 400 mm
Maximum distance between the axes: 254 mm
Type: GLEASON 523 / UK

Contact pattern and backlash

Maximum diameter: 200 mm
Maximum distance between the axes: 125 mm
Type: GLEASON 6 / UK

Echipamente Control contur

2 conturografe tip XC2 si XC20

Lungime deplasare (X): 0.2 – 120 mm

Domeniu masurare (Z):

  • 50 mm cu lungime brat palpator 350 mm
  • 25 mm cu lungime brat palpator 175 mm

Rezolutia (Z): 0.04 μm

Marking Capabilities

Marking

Electrochemical etching

Applied on any electrically conductive surface
Depth: 0,005-0,300 mm
Type: MARK 300 / USA

Vibro peening

Applied to any material 56 HRC or lower
Depth: 0,005-0,500 mm
Type: Lyde/France

Dot peening

3 Axis capability (X+Y+1Rot)
Computer controlled
Applied to any material 50 HRC or lower
Plane & cylindrical surfaces
2D matrix capability
Working window dimension: 300×150 mm
Type: TELESIS 6100 / USA

Type: TELESIS TMP 1700/600

  • Aria de marcare: 64 x 38 mm
  • Applied to any material 62 HRC or lower
  • Controller TMC 600 with touch screen

Quality control laboratories

Fluorescent Penetrant Inspection

FPI Line No.1

Tank dimensions 850×850×650 mm
Penetrants (acc.QPL-AMS-2644):

  • ARDROX 970-P24, Water Washable, Level 2 Sensitivity
  • ARDROX 970-P25, Water Washable, Level 3 Sensitivity

Developer (acc.QPL-AMS-2644 ): ARDROX 9D4A, Form “a” Dry Powder

FPI Line No.2

Tank dimensions 850×850×650 mm
Penetrants (acc. QPL-AMS-2644 ):

  • ARDROX 985-P14, Post-emulsifiable, Level 4 Sensitivity
  • ARDROX 970-P25, Water Washable, Level 3 Sensitivity

Emulsifier (acc. QPL-AMS-2644 ): ARDROX 9 PR 12
Developer (acc. QPL-AMS-2644 ): ARDROX 9D4A, Form “a” Dry Powder

Radiographic Inspection

Seifert Eresco 42 MF

Focal spot size: Dia 3 mm
Maximum kV range: 200 kV
Maximum tube current: 10 mA
Maximum penetration thickness: 42 mm Fe

Structurix NDT-M automatic film processor

Transport speed: 20 cm / min
Maximum film size: 30×40 cm
Processing capacity: 90 (10×48 cm) films/hour

Magnetic Particle Inspection

CONTROMAG C20

Used for wet continuous fluorescent method and HWDC.
Magnetic ink: MAGNAGLO 14A
Carrier oil: MAGNAFLUX Carrier II
Maximum distance between poles 90 cm
Maximum peak amperage for circular magnetization 4000 Amps.
Maximum peak amperage for longitudinal magnetization 24 kA- convolutions.

CONTROMAG C30

Used for wet continuous fluorescent method and HWDC.
Magnetic ink: MAGNAGLO 14A
Carrier oil: MAGNAFLUX Carrier II
Maximum distance between poles 150 cm
Maximum peak amperage for circular magnetization 8000 Amps.
Maximum peak amperage for longitudinal magnetization 30 kA- convolutions

MAGISCOPE CC 10000

Used for wet continuous fluorescent method and FWRC.
Magnetic ink: MAGNAGLO 14A
Carrier oil: MAGNAFLUX Carrier II
Maximum distance between poles 160 cm
Maximum peak amperage for circular magnetization 6000 Amps.
Maximum peak amperage for longitudinal magnetization 11 kA-convolutions.

Metrology

Metrological activities are performed in a specialized laboratory, able to verify, calibrate and supervise the control of geometric, mechanic, parametric, electromagnetic and thermal measurement units.

Calibration activities performed for measurement lines are specific for: angle, movement, force, torque, pressure, flow, vibrations, rotational speed, electric power, temperature and density.
All instruments, equipments, gauges and measurement lines used in this laboratory fully comply with the standards imposed by National Institute for Metrology.

Besides the main activity of instrumentation checking, calibrating and adjusting, the metrological laboratory also performs inspection equipment maintenance and mechanical measurement instrument repair activities.

CHEMICAL ANALYSIS

The Laboratory of Chemical Analysis combines the most modern techniques with classical analysis methods.

Within the laboratory  are performed qualitative and quantitative chemical analyzes to determine the composition of the galvanic baths in sight to maintain their parameters.

Laboratory analyzes are also performed on: mineral oils, aviation fuels, elastomers

SALT SPRAY CORROSION TEST CHAMBER – ASTM B117

The salt spray (or salt fog) test is a standardized and popular corrosion test method, used to check corrosion resistance of materials and surface coatings.

Salt spray testing is an accelerated corrosion test that produces a corrosive attack to coated samples in order to evaluate (mostly comparatively) the suitability of the coating for use as a protective finish.

Macrostructural and microstructural analyses

Preparing the metallographic samples involveing:

  • Sample cutting;
  • Mounting with phenolic resin;
  • Polishing to metallic gloss.

Mechanic and chemical testing

  • Charpy impact testing machine WOLPERT
  • Tensile testing machine with MTS TestSuite TW Software
  • Creep testing machine T ≤1000 C
  • Carbon and Sulfur content determination equipment LECO

     

Hardness, microhardness and conductivity check

Hardness  check on the following scales:
  • Brinell with ball of  2,5 mm  and 187,5 si 62,5 kgf load;
  • Vickers with pyramid  ∠136° and  0,1 ÷  30 kgf load;
  • Rockwell  with cone ∠120°  and 150 kgf load;
  • Rockwell with  ball of 1,588 mm  and 100 kgf load;
  • Rockwell with cone ∠120° and 60 kgf load.

Residual stress measurement with X-ray Diffraction (XRD)

  • Diffractometer equipped with D/MAX-200 / PC software  for residual stress measurement / Automatic Alignment Program used to measure the interplanar spacing of crystals.
  • Rigaku Ultima IV – X-ray Diffraction (XRD)